The daily maintenance of a total silent diesel generator is key to ensuring its stable operation and extending its service life. Here are some key daily maintenance precautions:
1、 Basic inspection of total silent diesel generator
Fuel and oil inspection:
Regularly check the fuel level in the fuel tank and replenish it as needed. Check the oil level in the oil pan to ensure that the oil reaches the marked line on the oil dipstick. If it is insufficient, it should be added to the specified amount. At the same time, check the oil level of the fuel injection pump governor, and replenish it in a timely manner if it is insufficient.
Cooling system inspection:
Regularly check the cooling system, including coolant level, radiator, fan, etc., to ensure that the cooling system can work properly. Pay attention to checking whether the water tank is leaking and whether the drainage switch remains open after drainage.
Electrical system inspection:
Check the battery level and maintenance status to ensure that the battery can provide starting current to the generator normally. Regularly inspect the electrical system of the generator, including the starter motor, generator control board, etc., and use tools such as multimeters to check whether the voltage, resistance, and other parameters of each component are normal.
2、 Total silent diesel generator filter and component maintenance
Filter replacement and cleaning:
Regularly clean or replace the air filter, fuel filter, and other filters of the generator to ensure the cleanliness of fuel and air and prevent engine failure.
Component fastening and adjustment:
Regularly check whether the connecting bolts of each rotating component are loose and tighten them in a timely manner. Check the installation of various accessories of the diesel engine, including the stability of the installation of each accessory, as well as the firmness of the connection between the anchor bolts and the working machinery.
3、 Appearance and Cleaning of Total Silent Diesel Generator
Appearance inspection:
Observe the appearance of the generator to see if there is any obvious damage or deformation. Check for blockages or dirt in the intake and exhaust ports, heat sinks, and other parts of the generator.
Cleaning and maintenance:
Regularly clean the exterior of the diesel engine and its accessories, using a dry cloth or a dry cloth soaked in diesel to wipe off oil stains, water, and dust on the body, turbocharger, cylinder head cover, air filter, and other surfaces. Clean or blow off the dust on the surfaces of charging generators, radiators, fans, etc. with compressed air.
4、 Other precautions
Avoid prolonged inactivity:
A generator set that remains static for a long time may experience "shutdown" due to complex chemical and physical changes in various materials, engine oil, cooling water, diesel, air, etc. Therefore, it is recommended to regularly start the generator for necessary operation and maintenance.
Professional maintenance:
For some complex maintenance tasks, such as cleaning pistons, inspecting rolling main bearings, etc., it is recommended to have professional personnel perform the operation to ensure maintenance quality and safety.
The daily maintenance of a total silent diesel generator involves multiple aspects, including basic inspections, maintenance of filters and components, appearance and cleaning, and other precautions. Only by regularly carrying out these maintenance tasks can we ensure the stable operation of the generator and extend its service life.