When using Weifang generator sets during seasonal changes, the following precautions should be taken to ensure their stable operation:
一、 Cleaning and maintenance
1. Cleaning the crankcase and lubrication surfaces: During seasonal changes, a detergent mixture of engine oil, kerosene, and diesel should be used to clean the crankcase and lubrication surfaces. Drain the old engine oil, add washing oil and run at low speed for 3-5 minutes, then let it stand for a period of time to drain the washing oil and add new engine oil. This can remove impurities and dirt from old engine oil and protect engine components.
2. Clean the three filters (air filter, diesel filter, oil filter): The three filters are important components of the generator set and need to be cleaned or replaced regularly. For paper filter cartridges, it is generally recommended to replace them with new ones; The metal filter and filter element can be cleaned with clean oil, brush or air cylinder to keep them unobstructed.
3. Clean the fuel system: including the fuel tank, fuel delivery pipeline, and fuel filter. The fuel filter should be cleaned every 100-200 hours of work, and the fuel tank and pipeline should be thoroughly cleaned regularly to prevent fuel system blockage or contamination.
二、 Fuel management
1. Choose the appropriate fuel: Choose the appropriate fuel according to seasonal changes. In summer, diesel that meets the requirements should be used, and it should be ensured that the fuel undergoes 48 hours of sedimentation and purification treatment to reduce the impact of impurities and moisture on the engine.
2. Safe storage: Fuel should be stored in a cool, ventilated place, away from sources of fire and flammable materials. Regularly inspect the fuel system to prevent safety accidents caused by fuel leakage or volatilization.
三、 Load control
During the high temperature season, the load capacity of the generator set may be affected to some extent. Therefore, the load of the generator set should be reasonably controlled to avoid overheating or damage caused by long-term high load operation.
四、 Ventilation and heat dissipation
Ensure that the ventilation system of the generator set is unobstructed, avoiding blockages and dust accumulation. Regularly clean the debris and dust around the generator set to improve heat dissipation efficiency. At the same time, pay attention to the ventilation of the surrounding environment of the unit to prevent overheating.
五、 Inspection and maintenance
Regularly check the various indicators of the generator set, such as voltage, current, frequency, oil pressure, water temperature, etc., to ensure that the unit is in normal condition. Maintain and upkeep key components such as the cooling system, lubrication system, and electrical system of the unit, and promptly replace damaged parts.
六、 Training and Safety Awareness
Strengthen training and safety awareness education for generator operators, and improve their professional quality and operational skills. Establish a sound safety management system and emergency response plan system to ensure rapid response and handling in case of emergencies.
In summary, Weifang generator sets need to pay attention to cleaning and maintenance, fuel management, load control, ventilation and heat dissipation, inspection and maintenance, as well as training and safety awareness during seasonal use, in order to ensure the stable operation of the generator sets and extend their service life.